Eaton has been chosen by a serious world automaker to provide its Excessive-Energy Lock Field SQ8 connector system for a brand new plug-in hybrid EV platform, marking the primary deployment of the SQ8 configuration in a hybrid software.
John Romain, product administration director for Eaton’s Mobility Group, mentioned the system represents a major development in terminal know-how. “The HPLB SQ8 connection system is a leap ahead in terminal know-how,” Romain mentioned. “We’ve designed a power-dense, compact and ergonomic answer that delivers efficiency corresponding to bolted connections – with out the necessity for specialised instruments or excessive insertion forces. It’s a game-changer for electrified automobile platforms.”
The SQ8 variant builds on Eaton’s connector know-how designed for harsh environments and high-current purposes. The system incorporates a patented, inverted terminal contact design engineered for electrical efficiency and sturdiness underneath excessive temperatures, vibration and mechanical stress.
Not like conventional terminals that depend on copper for each conductivity and spring stress, Eaton’s design makes use of a stainless-steel spring to keep up contact power and a copper present service for conductivity. This structure is meant to stop mechanical leisure and failure widespread in high-vibration EV environments.
Testing and benchmarking towards competitor information confirmed the HPLB SQ8 terminal delivers 25 to 35 % enchancment in current-carrying functionality for a given wire measurement. The system additionally offers 30 to 60 % extra present per unit of quantity, which might cut back automobile platform weight and enhance energy distribution effectivity.
The connector system can carry as much as 270 amps of present with minimal resistance loss, making it appropriate for battery disconnect items, high-voltage heaters and propulsion techniques in electrical, hybrid and business autos. The system makes use of a tool-free push-click-pull mating course of that gives safe connections with simply 70 newtons of power, eliminating the necessity for mechanical levers.
Key specs embrace compatibility with 25 to 70 sq. millimeter wire gauges, versatile 90-degree and 180-degree terminal orientations, and eight spring-loaded contact factors. The system operates at temperatures as much as 125 levels Celsius and consists of QR-code-enabled half traceability.
The HPLB connector household was initially launched in business truck platforms and electrical automobile purposes. The four-contact SQ4 variant has seen area use, whereas the SQ8 is now obtainable for heavy-duty pickup vans, battery disconnect items and different electrical automobile purposes.
Romain famous the system’s scalability for future purposes. “HPLB is future-ready,” he mentioned. “It meets in the present day’s high-voltage, high-durability calls for – and it’s already positioned to scale throughout the following era of electrified platforms.”
