Since its introduction in 2008, Rota’s exterior sensor know-how has revolutionised how place sensors are carried out in hydraulic cylinders. Initially designed to propagate a magnetic area by a carbon metal cylinder wall, this innovation enabled correct analogue or digital place reporting for cylinders the place conventional strategies comparable to deep drilling had been both not doable or economically viable. With the newest developments, together with a discount in magnet dimension by as much as 88%, the brand new Elu Sequence gives even larger potential for price financial savings and operational effectivity. This makes it a perfect resolution for OEMs in industries like transportation and agricultural equipment.
The evolution of the Elu sensor
Rota’s preliminary design addressed the problem of integrating sensors into double-ended and long-stroke cylinders, the place conventional deep drilling may compromise the structural integrity of the cylinder or improve prices. The El sequence enabled exterior sensor mounting, eliminating the necessity for inside modifications. This breakthrough opened alternatives for exact place monitoring in heavy-duty functions, comparable to steering methods in agricultural equipment or long-reach hydraulics in transportation automobiles.
With the newest Elu sequence, Rota has taken this idea even additional. By lowering the magnet dimension by as much as 88%, the brand new sensor permits for integration into even smaller cylinders with out altering the core dimensions – such because the pin-to-pin size – important in lots of OEM designs. This flexibility allows seamless integration into present methods, making it a plug-and-play resolution for producers.
Value advantages
One of the crucial important cost-saving facets of the Elu sensor is the minimal machining required. Putting in the magnet entails milling a easy slot within the piston, at a value of roughly one euro per cylinder. That is drastically decrease than conventional strategies, comparable to deep drilling, which not solely incurs greater prices but in addition compromises piston rod power.
In long-stroke cylinders, gun drilling is commonly essential to accommodate conventional inside sensors, a course of that may be prohibitively costly. By eliminating this requirement, the E Sequence offers an answer that cuts down on each time and prices, making it possible to implement place sensing even in long-stroke or double-ended cylinders.
The power to pre-install magnets in cylinders and add sensors later, as wanted, creates a extremely versatile manufacturing course of. OEMs can standardise their cylinders throughout totally different fashions and determine so as to add sensors solely when the appliance requires it. This “modular” strategy can result in important stock price reductions, as the identical base cylinder can be utilized throughout varied configurations. Moreover, the smaller magnet dimension means the Elu sensor can match into most cylinder designs with out requiring adjustments to the general dimensions, making it simpler for OEMs to combine the know-how with out re-engineering their methods.
Larger potential
In industries like transportation and agriculture, the place tools sturdiness and precision management are paramount, the Elu sequence gives important benefits. As an illustration, in agricultural equipment, the place exact steering and hydraulic management are crucial, the Elu sensor permits for real-time place monitoring of cylinders, enhancing operational effectivity and lowering put on and tear on equipment. Equally, in heavy-duty transport automobiles, the place hydraulic methods are integral to lifting and loading mechanisms, the Elu sensor offers strong, dependable suggestions, enabling smoother operations and enhancing security.
The rugged design of the Elu sensor, coupled with its resistance to vibration and harsh situations, makes it excellent for out of doors and high-intensity functions the place downtime could be expensive. Moreover, the simply replaceable sensors imply much less downtime and decrease upkeep prices guaranteeing greater productiveness for end-users.
With the brand new Elu sequence, Rota has not solely superior the know-how behind exterior sensors but in addition made it extra accessible and cost-effective for OEMs in transportation and agricultural equipment. The decreased magnet dimension, decrease machining prices, and modular integration potential provide a transparent path to enhancing operational effectivity and decreasing total manufacturing prices. Because the demand for smarter, extra environment friendly equipment grows, the Elu sequence sensor positions itself as an important innovation that may assist producers keep aggressive whereas assembly the wants of more and more subtle functions.
Rota will likely be exhibiting at EIMA Worldwide 2024 – Corridor 15 Stand D/10
